Industrial Sewing of a TV Bag for the Electronics Industry
Project description:
At John Boyt Industrial Sewing, we specialize in the engineering and fabrication of high quality, custom sewn products. The project highlighted here was designed for use as a TV bag, and would be used to transport flat screen TVs that are used for sales presentations. With basic dimensions of the TV we fully designed and engineered the bag with features such as an embossed company logo, accessory pockets, and enough padding to ensure the TV gets to where it’s going undamaged.
Composed of various materials such as 1000 denier textured polyester, Nylon pack cloth, closed foam, as well as a #10 Nylon coil zipper with pulls. Added rigidity was provided by a high density polyethylene stiffener, and Polypro webbing. The bag featured dimensions of 27” in height, and 32” in width, and is 9” thick.
We manufactured 80 of these bags utilizing advanced sewing equipment; raw material were cut using our 5” Eastman vertical knife, and a Gerber computerized pattern system.
A Brother computerized pattern tacker was utilized as well as various sewing machines including our 267 Adler Single needle, a Juki double needed, and a Consew open arm single needle. Our high quality standards are maintained through continuous in-process inspections and a final inspection of each completed bag.
To learn more about this project, or the processes used to manufacture it, see the table below or contact us directly.
Highlights of this Contract Industrial Sewing Project
- Product Description
- This TV bag is used to transport flat screen TV to be used in sales presentation
- Industrial Sewing
Capabilities Applied/Processes - Primary:
Design/Engineer
Industrial Sewing - Secondary:
Industrial Cutting
- Primary:
- Equipment Used to Manufacture Part
- Gerber Computerized Pattern system
5” eastman vertical knife
Brother computerized pattern tacker - 267 Adler Single needle
Juki double needed
Consew open arm single needle
- Gerber Computerized Pattern system
- Overall Part Dimensions
- 9” x 27” x 32”
- Tightest Tolerances
- .1”
- Material Used
- 1000 denier textured polyester
Nylon Pack Cloth, Closed Foam
High Density Polyethelene Stiffener - Polypro Webbing
#10 Nylon Coil Zipper w/ Pulls
- 1000 denier textured polyester
- Material Finish
- Grosgrain Binding
Metal Hardware
- In process testing/inspection performed
- Continuous In Process Inspection and Final Inspect
- Industry for Use
- Electronic Industry
Manufacturing
- Volume
- 80
- Delivery/Turnaround Time
- 60 Days
- Delivery Location
- Iowa, USA
- Standards Met
- Customer Requirements
- Product Name
- TV Bag