Industrial Sewing of a TV Bag for the Electronics Industry

Project description:

TV Bag

At John Boyt Industrial Sewing, we specialize in the engineering and fabrication of high quality, custom sewn products. The project highlighted here was designed for use as a TV bag, and would be used to transport flat screen TVs that are used for sales presentations. With basic dimensions of the TV we fully designed and engineered the bag with features such as an embossed company logo, accessory pockets, and enough padding to ensure the TV gets to where it’s going undamaged.

Composed of various materials such as 1000 denier textured polyester, Nylon pack cloth, closed foam, as well as a #10 Nylon coil zipper with pulls. Added rigidity was provided by a high density polyethylene stiffener, and Polypro webbing. The bag featured dimensions of 27” in height, and 32” in width, and is 9” thick.

We manufactured 80 of these bags utilizing advanced sewing equipment; raw material were cut using our 5” Eastman vertical knife, and a Gerber computerized pattern system.

A Brother computerized pattern tacker was utilized as well as various sewing machines including our 267 Adler Single needle, a Juki double needed, and a Consew open arm single needle. Our high quality standards are maintained through continuous in-process inspections and a final inspection of each completed bag.

To learn more about this project, or the processes used to manufacture it, see the table below or contact us directly.

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Highlights of this Contract Industrial Sewing Project

Product Description
This TV bag is used to transport flat screen TV to be used in sales presentation
Industrial Sewing
Capabilities Applied/Processes
Primary:
Design/Engineer
Industrial Sewing
Secondary:
Industrial Cutting
Equipment Used to Manufacture Part
Gerber Computerized Pattern system
5” eastman vertical knife
Brother computerized pattern tacker
267 Adler Single needle
Juki double needed
Consew open arm single needle
Overall Part Dimensions
9” x 27” x 32”
Tightest Tolerances
.1”
Material Used
1000 denier textured polyester
Nylon Pack Cloth, Closed Foam
High Density Polyethelene Stiffener
Polypro Webbing
#10 Nylon Coil Zipper w/ Pulls
Material Finish
Grosgrain Binding
Metal Hardware
Velco
In process testing/inspection performed
Continuous In Process Inspection and Final Inspect
Industry for Use
Electronic Industry
Manufacturing
Volume
80
Delivery/Turnaround Time
60 Days
Delivery Location
Iowa, USA
Standards Met
Customer Requirements
Product Name
TV Bag

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